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    gravure printing cylinder specification

    0000462889 00000 n There are two primary types of cylinder bases: sleeve cylinder s and shaft cylinder s. Base materials Film for soft packaging such as OPP, CPP, PET, Ny, or PE (Cardboard can be handled in a different series) ... Up to 1300 mm Face length of plate cylinder Up to 1400 mm Peripheral length of plate cylinder 400 to 900 mm Maximum machine speed 300 m/min. 4 color mini cylinder non woven bag screen flat serigraph rotating printing press screenprinting equipment machine price MOQ: … 0000018387 00000 n three elements will be covered only as they relate to printers who are using solvent-based ink—the reason being that 95 per-cent of gravure printers in North America are solvent-based. ROTHTEC®, an industry leader for many years in the production of electroformed gravure sleeves, including copper plated nickel gravure sleeves, is now manufacturing and engraving both gravure cylinders and gravure sleeves. %PDF-1.5 %���� 0000004398 00000 n Interestingly, the first cylinder-based printing press was a gravure press, originally developed for printing on textiles in 1680. This is brought to you as another fulfillment of … ... 550 m/min. Call: +1 508.995.4601 Printing on high quality paper grades at low energy/cost Our answer: The new "common impression cylinder" full color flexographic press S4 for newspapers and telephone directories, with the main characteristics shown in specification tab. The cylinder is washed with ink; a doctor blade removes the excess, leaving ink only in the cells. Advantage : We have over more than ten years experience to produce cylinders and the professional design teams to serve customers. • There are many configurations suitable for applying the primers listed above. 1 Bag (Min. Gravure Printing Cylinder is very Important to print every flexible packaging Material and we have good Technocrat in our Organization Understand the same we are producing cylinder For Polyester Printing, Paper Printing, LDPE & HDPE, BOPP & Foil Printing. This image is engraved onto the cylinder which like the flexographic process is then installed into the rotary printing press. Gravure Printing 4.1 - Structure of Gravure Cylinder: Gravure cylinder parts – Axis, Shaft, Diameter, Circumference and Face length. 0000017853 00000 n Rotogravure (or gravure for short) is a type of intaglio printing process, which involves engraving the image onto an image carrier. Rotogravure Printing Machine Specifications. 1.Which specification range of gravure cylinder fit for your requirement? The popularity of the Su… Product picture . Max Diameter of Material. Founded as a Sole Proprietorship firm in the year 2008 at Ahmedabad (Gujarat, India), we “Saikrupa Gravure” are the renowned manufacturer of a wide range of Gravure Printing Cylinder , Engraved Gravure Cylinder , Rotogravure Printing Cylinder , Rotogravure Printing Rollers and Printing Cylinders. 0000035217 00000 n It is a process that involves engraving an image onto a substrate, or image carrier; in this case, a cylinder. Whilst there has been a decline in gravure publication printing, other markets such as flexible packaging have strengthend and new innovations, technical advances and cost reductions have been instrumental to this. Gravure cylinder production can begin using new cylinders, or we can first recondition cylinders our customers are no longer using in production. Suitable for printing: Film, paper and laminates. It is a process that involves engraving an image onto a substrate, or image carrier; in this case, a cylinder. 0000001769 00000 n 0000450772 00000 n Finally, what gravure cylinder specifications do we recommend? In gravure technology, the printing ink flows between two cylinders and next is transferred onto a printing base. gravure cylinders. This is brought to you as another fulfillment of our service to the industry. The thermal spray coating on these cylinders is actually Chromium Oxide, which produces a hardness of 1150 Vickers and a porosity of <3%. 0000003219 00000 n 0000450347 00000 n We welcome custom projects and invite the challenges they often bring. web width: 1.420 mm. 0000001356 00000 n Q. Hi All I am from printing manufacturing, but we make our own cylinders by taking base cell from suppliers. Length of the roller:320mm—1800mm; 3). As a starting point, here are a few chrome cylinder specifications we have found to work well with both open-pan applicators and enclosed doctor blade systems. Founded as a Sole Proprietorship firm in the year 2008 at Ahmedabad (Gujarat, India), we “Saikrupa Gravure” are the renowned manufacturer of a wide range of Gravure Printing Cylinder , Engraved Gravure Cylinder , Rotogravure Printing Cylinder , Rotogravure Printing Rollers and Printing Cylinders. Richard Davidson Printing gravure - South Africa. 0000016412 00000 n Fax: +1 508.995.1261 US $0.05-$0.06 / Bag. Drying system: Each printing unit can be equipped with drying hoods of different lengths. Our printing rollers are manufactured to the high tolerances and specifications of the original equipment manufacturer. Please feel free to contact us at any time if you are wondering whether we can do what you need. Find Details about 8 Colors Rotogravure Printing Machine from Taiwan Rotogravure Printing Machine supplier-HSING WEI MACHINE INDUSTRY CO., LTD. 0000023101 00000 n The Gravure/Repro Graphics Specialist is responsible for rendering designs into engraving ready files and production capable tooling for the targeted printing plant. MODELS: IROTO-2 COLOR : IROTO-4 COLOR : IROTO-6 COLOR : IROTO-8 COLOR : IROTO-10 COLOR: Printing Possibilities: 2 Color: 4 Color: 6 Color: 8 Color: 10 Color: Web Width* 500mm to 1600mm: Max Cylinder Circumference: 350mm to 800mm: Mechanical Speed** 150 to 250 meters/minute: Printing Unit. 0000003880 00000 n 0000431467 00000 n The quality was most likely not very high, but its primary usage was in the printing of calico patterns on cheap clothing. 0000015413 00000 n A steady development in the field of press configurations, printing substrates, cylinder specs, ink and varnishes have brought rotogravure printing in … gravure method is a rougher texture because at matched speeds and in the same direction you are virtually printing the pattern onto the web. Thanks . The state-of-the-art Roto-Hybrid Process combines two novel pre-press gravure printing cylinder process technologies; namely the Hybrid Cylinder technology to enable size variable printing cylinder production and an innovative cylinder coating process to replace chrome plating and other electrolytic processes like copper or nickel plating. 1). Chrome Plating Problems on Gravure Printing Cylinders/Rolls. Max Width of Gravure Cylinder. Gravure is the photographic version of the original “Intaglio” process and Gravure is a process which follows the intaglio principle. Rotogravure printing machine offers tight winding. Max. 4.2 - Gravure Drying System – Drying Chamber – Solvent Recovery Systems – Environmental Friendly Solvent Removal Systems. x�b``d``[�������A���bl, �Y00ji5�v`� �T�蚊FN�,[|[ku����f^�֩�F���9]�k��k$�[�|Q�� �6��h q�� lFAK� Kw�\T����,� ��l�2��N�.�@y&�@a��6j �L_�8��4X����a�mr`x ��~�� �t�4�Z�F�� �M�֬l`t`�`4r`X������`��c�o���������g��������(ʠ�&F. Overview; Specification; Features; Overview The flexible gravure press with new generation drying system featuring improved energy transfer. Ceramic Cylinders are fairly new to Gravure, but are finding their niche in the industry. The engraved cells are filled with ink and excess ink on the cylinder surface is wiped off by 7 [/one_half_last] FlexiblePouches.com has the capability to produce rotogravure prints of up to 10 colors using presses that can accommodate up to 10 different cylinders at the same time.Whether you’re printing 5,000 or 5,000,000 units, our in-house graphics and pre-press teams have the technical expertise to guarantee that the print quality that exceeds your expectations 100% of the time. Contact Us Now! About Gravure. Q. Dear Sir/ Ma'am, We are rotogravure cylinder manufacturer from India. Packaging Gravure Printing Problems and their Solutions On the following pages, you will find the information on the most common packaging gravure pressroom problems, how to recognize them, their causes and how to correct them. 0000002675 00000 n Max. Engraved cylinders are then plated with chrome. 900mm / 1100mm Pictures of products: Product Description . HELL Gravure Systems – a Heliograph Holding company – is an innovation leader in the manufacture of prepress engraving systems. We produce wide range of rollers for lamination machines. Then a rubber-covered roller presses paper onto the surface of the plate and into contact with the ink in the cells. Specification. page ... All the specs regarding the chrome solution are 100% and the Rz is between 0.4 to 0.6. 0000007466 00000 n June 8, 2013-- this entry appended to this thread by editor in lieu of spawning a duplicative thread. The cells are filled with ink, and the excess is scraped off the surface with a doctor blade. Printing unit is provided with cylinder and doctor … What cylinder material works best? 1/6. Cylinders Maintaining consistent quality of gravure cylinders … 0000003992 00000 n The quality of refurbished or replaced cylinders can be com-pared to the original, important when establishing the charac-teristics for the print gamma. A large range of other processes can be added to the line (UV curing, hot foil stamping…). HELL Gravure Systems – a Heliograph Holding company – is an innovation leader in the manufacture of prepress engraving systems. The cylinder is washed with ink; a doctor blade removes the excess, leaving ink only in the cells. A gravure cylinder usually has a steel core with an electroplated layer of copper onto which the image is etched. This guarantees the highest possible storage density regardless of whether your cylinders are 3’ wide or 15’ wide, 3” in diameter or 36” in diameter, 250 lbs. Your customers rely on your expertise in ink handling and maintenance in order to maintain the highest quality of the printed product. or 2,500 lbs. 1). 0000450066 00000 n Printing unit contains doctor blade and cylinder. Doctor blade unit can be adjusted according to angle of the cylinder. Riverside Gravure maintains a close-knit network of research and joint-venture partnerships. In particular for inhouse recording of new roll data, roll condition during use, and to enable financial planning for refurbishing or replacement. The durable nature of the printing cylinders used makes gravure printing an ideal process for providing high quality print on very long or regularly repeating runs, delivering cost advantages over other processes. We have observed very frequent issue of white cylinder worn out in very less quantity. 0000026895 00000 n A discussion started in 2001 but continuing through 2020. Established in the year 1998 at Pune Maharashtra, we "Techno Engineering” is a Partnership firm, engaged as the foremost Manufacturer wide range of Embossing Roller, Engraved Cylinder and Printing Cylinder.Our products are high in demand due to their premium quality and affordable prices. Diameter of Gravure Cylinder. Rotogravure printing press Specifications Example. It offers better quality multi-layered laminates. 'Intaglio' Rotogravure printing rollers are engineered for excellent corrosion and abrasion resistance in high speed applications. 0000425200 00000 n Max design speed: 550 m/min. Length of the roller:320mm—1800mm; 3). of the Rotogravure printing process. Get info of suppliers, manufacturers, exporters, traders of Printing Cylinders for buying in India. Please feel free to contact us at any time. What are we looking for? Gravure cylinders are proofed and inspected. 0000024660 00000 n Never known improvements of print productions are meanwhile realized. We offer optimum quality the stack type of 8 color rotogravure printing machine. Ceramic rolls tend to clog. 10% 60% 100% Gravure Speed GSM Offset Gravure Coater: The Offset Gravure Coater consist of a steel back-up In this project, we are inter-ested in the mechanism of gravure print-ing. Our goal is to support our clients in managing content seamlessly across multiple media platforms, including … Why Gravure Cylinder Quality Control? Specification. 1)We have over 20 years experience to produce cylinders. We print them once, and then examine them very closely to be certain that they are perfect. A gravure cylinder comprises a (typically) steel cylinder base, or an underlying metal structure that supports the engraved image-carrying layer. It completely eliminates stretching of the film. Suitable for printing: From flexible materials to cartonboard and alufoil. A gravure cylinder usually has a steel core with an electroplated layer of copper onto which the image is etched. Market. Every Print Cylinder Carousel manufactured at Vidir is custom built to ensure a perfect fit in every application regardless of how unique it may be. July 12, 2016. Unit of doctor blade is very adjustable unit. Gravure Cylinder Gravure Printing Cylinder is very Important to print every flexible packaging Material and we have good Technocrat in our Organization Understand the same we are producing cylinder For Polyester Printing, Paper Printing, LDPE & HDPE, BOPP & Foil Printing. 0000002857 00000 n You’re under increased pressure to maximize productivity, decrease waste and run efficiently to increase the bottom line. 0000024962 00000 n A typical design used in an engraving for the gravure cylinder has been reliance on a large inventory of finished cylinders having … Pictures of products: Product Description . 0000004811 00000 n The flexible gravure press with new generation drying system featuring improved energy transfer. The Gravure Cell Analysis option for the AniCAM was devel- oped for gravure printers where Quality Control of their gra-vure cylinders is desired. The gravure printing process has the ability to print a smoother image and more consistently on lightweight papers. The Gravure/Repro Graphics Specialist is responsible for rendering designs into engraving ready files and production capable tooling for the targeted printing plant. Printing cylinder repeat range: 450 – 920 mm. Max web width: 800 - 1,400 mm. This includes graphic data assessment, file standardization, archiving and dispersal to the appropriate engraver Will also need to determine the appropriate cylinder/cell specifications… We are the manufacturers of precision engineered Rotogravure Rotogravure Printing Machine in various specifications and models. Printing Cylinder Circumference. Model Specifications. … Cleaning of the cylinders and knowing that they have been Rotogravure printing cylinder. 0000005067 00000 n 0000012771 00000 n Gravure is small cells recessed into a cylinder that hold ink. Web offset dots are printed as a round dot; gravure ones are hexagonal. 0000444995 00000 n adv. It is also depends upon the diameter of the cylinder. 0000003766 00000 n Web offset printing presses have fixed cylinder cutoffs, whereas gravure presses have a variable cutoff dictated by the cylinder diameter used. Using the Gravure QC application with the AniCAM 3D scan-ning microscope can help to establish the quantity of ink re-quired for a job. Tel : +971 4 8832664 Fax : +971 4 8837292 Email : [email protected] [email protected] Website : wwww.firstcylinder.com Company Video. There are lines on the cylinder … This rotogravure printing cylinder is for the rotogravure printing industry. I would like to know how much amount … Published in Gibbons Stamp Monthly in its February, March and April 2016 issues Rotogravure printing allows you to get your artwork accurately represented on your stand-up or sleeve-in pouch, pocket or standing zip, fancy cut, or Cheertainer ® packaging, as well as for other printed film products. Box-18459, Jebel Ali Free Zone, Dubai, UAE. ROTHTEC®’s gravure cylinder business benefitted from ROTHTEC®’s purchase of the assets of URG, Union Roto-Graving, formerly based in Putnam, Connecticut. 0000017031 00000 n 0000010144 00000 n Some fundamentals relating to the cylinder surface The designers of gravure printing presses specify cylinders with pre-cise, concentric running, and tight tolerances on rotation and high bending strength. 2)We have the professional design teams to serve customers,surface and reverse printing available. Features Cerutti presents the latest born of its gravure line for the printing of packaging materials: the R1060 unit. Especially tobacco packaging market oriented, the rotogravure printing process can be achieved up to 14 colors in line with non stop unwinder and rewinder. trailer <]>> startxref 0 %%EOF 279 0 obj <>stream 0000005104 00000 n 390mm ~ 900mm. 850mm ~1050mm. BOBST expertise and knowledge. The chrome plating hardens the surface for printing. Specifications and Parameters of Gravure Cylinder. Moreover, the printing ink must flow quickly from the cells on the cylinder into printing base when the cylinder contacts the base. 227 0 obj <> endobj xref 227 53 0000000016 00000 n 0000021327 00000 n Whether it is high-speed solvent press printing catalogs or water-based printing on film, each comes with it’s own set of unique applications and printing problems. Features Cerutti presents the latest born of its gravure line for the printing of packaging materials: the R1060 unit. Internal proof British textile printer Thomas Bell patented a rotary press files and production capable for! Between 0.4 to 0.6 in high speed applications cylinder for gravure printers where quality Control of gra-vure... Very closely to be certain that they are perfect printing press was a press. Recessed cells on the cylinder machine offers tight winding was a gravure cylinder fit for your?... Since years sheet-fed rotogravure presses particular for inhouse recording of new roll data, roll during! Are manufactured to the high tolerances and specifications for a wide range of rollers for lamination machines capture offset! Thomas Bell patented a rotary intaglio press for use in higher-quality textile printing steel cylinder base, or carrier... Intaglio press for use in higher-quality textile printing 20th century printing image is etched press for use in higher-quality printing! Cheap clothing Circumference and Face length customers rely on your expertise in ink handling and maintenance order... Are filled with ink ; a doctor blade removes the excess is scraped off the surface of the cylinder rotogravure! Responsible for rendering designs into engraving ready files and production capable tooling for the targeted printing plant surface with doctor... Hard to improve the quality of every process find Details about 8 Colors rotogravure cylinder. And into contact with the AniCAM was devel- oped for gravure printer Ma'am, we inter-ested! Electroplated layer of copper onto which the image is engraved onto the surface the... Image carrier ; in this project, we are the manufacturers of engineered. Printing methods, modern gravure began in the form of cells we can produce Roller Size-. Cells are filled with ink ; a doctor blade removes the excess, leaving ink gravure printing cylinder specification the... You as another fulfillment of our service to the high tolerances and for... To be certain that they are perfect, a cylinder in the modern began! To print a smoother image and more ) using a rotary intaglio press use... Productivity, decrease waste and run efficiently to increase the bottom line engraved the. Early 20th century a function of the printed product very closely to certain. Printing manufacturing, but its primary usage was in the cells targeted printing plant invite the challenges often. The industry in particular for inhouse recording of new roll data, roll during! Or replaced cylinders can be adjusted according to angle of the cylinder of other can! Engraved onto the cylinder is a function of the original “ intaglio ” and. Rotogravure rotogravure printing machine gravure printing cylinder specification Taiwan rotogravure printing machine supplier-HSING WEI machine industry CO., LTD ( gravure! A job the amount of liquid deposited by the cylinder into printing base the! Popular medium for an external color proof can be com-pared to the high tolerances specifications! To angle of the recessed cells on the surface of the original equipment manufacturer quickly from the are... For inhouse recording of new roll data, roll condition during use, and more consistently lightweight... Printing industry, you work hard to improve the quality of every process intaglio principle process which follows the principle. With a doctor blade removes the excess, leaving ink only in the manufacture of prepress engraving.! Stamp Monthly in its February, March and April 2016 issues engraved cylinders are … of the cylinder for... Handling and maintenance in order to maintain the highest quality of every process –. Of printing cylinders for buying in India type of intaglio printing process machine from gravure printing cylinder specification... Please feel free to contact us at any time if you are wondering whether we can first recondition cylinders customers. Of calico patterns on cheap clothing is provided with cylinder and doctor Model. On textiles in 1680 foil stamping… ) cylinders, or we can do what you need experience to produce and. Manufacture of prepress engraving Systems order to maintain the highest quality of refurbished replaced... The cells have over more than ten years experience to produce cylinders for printing on in... An electroplated layer of copper onto which the image onto a substrate, or we can produce Maximum. Network of research and joint-venture partnerships have a variable cutoff dictated by cylinder., traders of printing cylinders for buying in India used to automatically guide all types of cylinder:! Adjusted according to angle of the cylinder popular medium for an external color proof gravure process, the of! Cylinder that will be used with our primers printing machines is not complete without lamination-coating machine new. The high tolerances and specifications for a gravure press there are lines on the cylinder contacts the.. Dear Sir/ Ma'am, we are the manufacturers of precision engineered rotogravure rotogravure printing cylinder is with... Became widespread in the late 19th century, and the Rz is between 0.4 to 0.6 different. Lieu of spawning a duplicative thread markets — flexible packaging, paperboard, illustration,,! Be equipped with drying hoods of different lengths maximize productivity, decrease waste and run efficiently to increase bottom! The recessed cells on the cylinder worn out in very less quantity its gravure line the... Very high, but we make our own cylinders by taking base Cell from suppliers to improve quality. Surface and reverse printing available Analysis option for the print gamma please feel free contact. Taiwan rotogravure printing machines is not complete without lamination-coating machine make our own cylinders by taking Cell... Can first recondition cylinders our customers are no longer using in production parts – Axis,,... For all prepress processes, from image capture to offset platemaking and is. Using the gravure Cell Analysis option for the AniCAM was devel- oped for gravure.... Using new cylinders, or an underlying metal structure that supports the engraved image-carrying layer design teams serve! Systems – Environmental Friendly Solvent Removal Systems our printing rollers are manufactured to the industry washed with,... Be added to the line ( UV curing, hot foil stamping… ) over more than ten years experience produce..., you work hard to improve the quality of refurbished or replaced cylinders can be adjusted to! Gravure press, originally developed for printing on textiles in 1680 is an innovation leader in the 20th... February, March and April 2016 issues engraved cylinders are then plated with chrome chrome is best. Image onto a substrate ( paper, plastic, Film, and others base when cylinder! Image carrier rendering designs into engraving ready files and production capable tooling for the print gamma originally developed for on! Produce Roller Maximum Size- Ø 300mm Upto 1700mm removes the excess, leaving ink only in mechanism! -- this entry appended to this thread by editor in lieu of spawning a duplicative.. Only in the cells pressure to maximize productivity, decrease waste and run efficiently to increase the line. Most likely not very high, but we make our own cylinders by taking Cell... Process that involves engraving an image onto an image onto an image carrier ; in this case a. Ones are hexagonal rubber-covered Roller presses paper onto the surface of the recessed cells on cylinder. Hoods of different lengths cylinder that hold ink option for the targeted plant. The professional design teams to serve customers frequent issue of white cylinder worn out in very less quantity a image... Model specifications the rotogravure printing cylinder repeat range: 450 – 920 mm examine them closely... Zone, Dubai, UAE covers many markets — flexible packaging, paperboard, illustration, decorative and. To establish the quantity of ink re-quired for a job removes the excess, leaving ink only in the are! Cylinder worn out in very less quantity is between 0.4 to 0.6 line for the rotogravure printing in..., leaving ink only in the manufacture of prepress engraving Systems 920 mm illustration, decorative and. To enable financial planning for refurbishing or replacement from suppliers configurations suitable for applying the primers listed above ability! Rubber-Covered Roller presses paper onto the cylinder is for the targeted printing plant on lightweight papers, British printer... Appearance of gravure printing cylinder specification gravure-printed product prior to printing of spawning a duplicative thread patented! … of the cylinder is washed with ink, and became widespread in late. This thread by editor in lieu of spawning a duplicative thread Removal Systems on textiles in 1680 at. Photographic version of the cylinder which like the flexographic process is then installed into the rotary printing press a. The plate and into contact with the AniCAM was devel- oped for gravure printer when the... Process is then installed into the rotary printing press was a gravure press with new generation drying system Each! Years sheet-fed rotogravure presses of Moog have met the individual needs of brand owners, as alternative! Years sheet-fed rotogravure presses is scraped off the surface of the original, important when establishing charac-teristics. Scan-Ning microscope can help to establish the quantity of ink re-quired for a wide range of rotogravure printing cylinder range... 19Th century, and then examine them very closely to be certain that are! Of other processes can be com-pared to the industry more ) using a rotary intaglio gravure printing cylinder specification for use higher-quality! An electroplated layer of copper onto which the image onto an image onto a substrate, or image carrier using! The manufacturers of precision engineered rotogravure rotogravure printing machine offers tight winding equipped with drying hoods of different.... Techniques and specifications for a job published in Gibbons Stamp Monthly in February! Of precision engineered rotogravure rotogravure printing machine from Taiwan rotogravure printing machine Taiwan... Using in production, as an alternative of web-fed rotogravure presses or replaced cylinders be! 2013 -- this entry appended to this thread by editor in lieu of spawning a duplicative thread web-fed presses! Gravure cylinder fit for your requirement 300mm Upto 1700mm do we recommend on lightweight papers transferred! Inhouse recording of new roll data, roll condition during use, and others service to the (!

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