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    types of industrial coatings

    Here is an overview of some of the most commonly applied processes so that you can choose one that makes sense for your needs. Know more about the other types of concrete that you can use for different kinds of construction. Industrial plating is the name for the process of depositing a thin layer of coating on a surface. Popular Industrial Metal Finishing Processes. Paints, Pigments and Industrial Coating Report. Other Types. Industrial coating is one of the newest and most popular types of coatings applied in the industry. Such coatings are a good choice for outdoor applications. Currently, industrial paints include a wide range of coatings that can fulfil different requirements. Many different types of coatings can be used in the industrial world and some of them include stainless steel, polyester fibreglass, and nickel silver. Epoxies are often applied in two or three part systems. Organic zinc coatings are often made with epoxy or polyurethane resin binders, since high performance pigments justify high performance polymers. Industrial paint coatings are a protective coating that prevents damage to industrial equipment. For a fuller understanding of polymeric compounds , which form the basis of surface coatings, the reader is advised to begin with the article industrial polymers, chemistry of . Some types of polyurethanes should only be applied when workers are wearing protection. Being familiar with the different types of industrial coating and which applications they’re ideal for will help you get the best finish and the highest level of protection for your materials all the time. They are available in low VOC formulations. Things to Consider When Hiring an Industrial Painting Company, How to Choose the Right Abrasive for the Job: A Guide to Abrasive Blasting Media. With so many different types of industrial coatings, Aexcel chemists can create one that precisely meets your OEM requirements. Some of these types of coatings are very expensive and will cost thousands of dollars and may not be suitable for small businesses or home offices. Sorting through your options for metal finishes can get a little confusing. For more information about the different types of industrial coatings and the type that would be most suitable for your needs, we encourage you to contact an industrial painting company in Draper, UT with any questions. There are many types of industrial coatings including fluoro polymer, inorganic zinc, phosphate, and Xylan and PVD coatings. There are three industry-defined standard coatings, as well as those that use a mixture of elements. Before making a decision, there are a few different factors to evaluate. Acrylic coatings are recommended for bonding metals. Traffic Marking Paint, used on roadways, parking lots and airport surfaces, had a value of $530 million in 2018. If properly formulated, epoxy materials can resist heat levels to many hundreds of degrees Fahrenheit! While there are various types of industrial coatings to choose from, it is imperative to understand the costs, savings, benefits, and liabilities associated with each method in making the right choice. They’re great for promoting adhesion to be used with additional types of coatings. Many people see the residential and industrial painting in the same service. Each resin system has specific attributes that are able to better suit needs of specific environments. Industrial coatings are essentially a type of paint that is applied on various derivatives like concrete or steel. Zinc coatings, also known as galvanized coating, is one of the most commonly used as well as popular metal coatings around, says Thomasnet. These coatings maintain color and can have an attractive, high-gloss finish, if desired. There are several important things to consider when outfitting an industrial environment—including the type of floor coating it will need. Acrylicis a synthetic resin used in high-performance latex or water-based paints. Industrial coatings come in a few basic types: epoxy, polyurethane, fluoropolymer, and polysiloxanes. Automotive Refinish Coatings is the largest sub-segment, with a value of $2.2 billion in 2018. Different types of industrial coatings and their applications Different types of industrial coatings have different chemical and physical properties —corrosion resistance, performance when exposed to UV, etc.— but no coating provides all the protection a structure needs. Solvent Based Paints: Solvent based paints are high-quality topcoat paints that give a strong and durable coating to various industrial equipments and machinery used in agriculture, construction etc. When applied to prepared substrates, alkyd coatings resist the effects of many different environments. An industrial coating is applied to metal or concrete to help protect that structure or vehicle against chemical, environmental, or mechanical damage. Be sure to wear appropriate PPE when spray applying any coatings but especially 2 pack polyurethane paint . For example, hot dip galvanizing, diffusion coating, anodizing, and electroplating are all types of industrial coatings that fall into the metallic category. This coating has the added benefit of being able to repair cracks before laying the flooring down. At Aexcel, we produce custom industrial coating formulations tailored to your specific substrate, end use and application needs. Some of these types of coatings are very expensive and will cost thousands of dollars and may not be suitable for small businesses or home offices. Here we will introduce several types of industrial coatings and later on focus on industrial maintenance coatings for offshore, tanks and industrial pipelines. Science has given the world an increasingly diverse range of t ypes of industrial coatings, like polymeric coatings that improve the performance and durability of concrete, steel and other industrial building materials. Powder coating is used mainly on metals, so is perfect for industrial parts, medical devices, architectural applications, automotive refinishing, bicycle parts, household appliances, bicycles, motor bikes, furniture, enclosures, trailers, lighting etc. They protect a diverse array of products from corrosion, wear and tear and decay, as well as bringing an aesthetic and colorful appearance to the coated surface or product. It is beneficial for its abrasion resistance, so the finish will hold up well over time and offer protection against scratches. Applying an industrial coating to these types of structures greatly increases their life expectancy. These are just a few examples of some types of industrial coatings you’ll find available on the market. The finishing process, using the formulated coating material, protects and strengthens their valuable OEM product. These coatings produce a high-gloss, abrasion-resistant finish. Some of the more complex methods include spinning, electro-coating, or autophoretic application. Why Should Your Business Use Reflective Roof Coatings? Common Industrial Epoxy Floor Coatings. The most common types of flooring include mortar epoxy, polyaspartic flooring, thin-film urethane flooring, MMA acrylic flooring, and cementitious urethane mortar flooring. Industrial coatings will extend the overall lifetime of materials, which in turn curbs replacement costs. Industrial Plating. Industrial metal coatings exist as different types of surface coating, powder coating and liquid metal finishes and coatings. Automotive Refinish Coatings is the largest sub-segment, with a value of $2.2 billion in 2018. Commonly used for multilayer coating in the photographic industry. Here is a quick overview of some of the most common types of industrial coatings and the applications in which they are most likely to be used. Industrial Maintenance Coatings is the second largest sub-segment, with a value of $1.4 billion in 2018. Designed to control corrosion, the process is achieved by hot-dip galvanizing, which essentially means the metal is immersed into melted zinc to get the desired coating. Industrial coatings are used in a wide range of settings, including for buildings, agricultural equipment, manufacturing settings, construction equipment, safety equipment, vehicles, machinery and more. The total application process […] It helps to stop you from over spraying on large paint jobs. These coatings are essential in protecting the metal used in bridges subjected to salt spray, oxidation and moisture. Each coating is used for different purposes. Alkyd coatings are proven, workhorse industrial and OEM coating materials. The Many Options for Epoxy Floor Coatings . Slide coating- bead coating with an angled slide between the slotdie and the bead. There are thousands upon thousands of coatings available. Industrial coating involves the application of an enhancing solution at the time when products are being manufactured. There are multiple types of metal coatings, including simpler metal coatings and metal surface treatments, as well as more corrosion-resistant metal coatings. Two Different Types of Industrial Floor Coating Options There are several important things to consider when outfitting an industrial environment—including the type of floor coating it will need. Such top quality paints help to avoid fading and damage of the equipments from … Acrylics often require fewer ingredients and can increase the coated product’s corrosion resistance. Types of Industrial Coatings. Industrial coatings can consist of a variety of different chemicals and resins, each with different properties that need to be considered in the selection process. Almost any material used to manufacture an OEM product is a candidate for a protective industrial coating. These coatings have special properties which protect the metals such as steel, aluminium and copper from environmental hazards. Epoxy coatings will bond well to a wide range of surfaces, and are beneficial due to their ability to resist weathering and abrasion. Below are three inorganic coatings commonly used in industrial applications. Alkyd, zinc, epoxy and polyurethane coatings are common. The experts at Great Western Painting would be glad to help! Industrial epoxy coating is becoming more and more popular in today’s world, with its wide variety of types able to suit anyone’s needs. These coatings must be permeable to oxygen, which requires longer drying time and occasionally necessitates the application of heat to speed up curing. Great Western Painting Your formulator will work with you to create the desired result and performance. We’ve compiled a short list of some commonly used types of higher performance polymers in OEM industrial coatings. The epoxy would be applied over this primer. Industrial coating is one of the newest and most popular types of coatings applied in the industry. Special purpose coating includes an array of divergent industrial coating services. Types of Industrial Paint Coatings Organic Coatings. Types of industrial coatings. Tag: types of industrial coatings. The industrial coating includes the application of increasing the solution when products are manufactured. Commercial paint coatings are commonly applied to metal and concrete structures that need paint protection against mechanical, chemical and environmental degradation. The inorganic category includes such coatings as porcelain, ceramic, and zinc, although … Industrial metal coatings aim at cost efficient solutions which protect the substrates from deterioration by providing maximum durability with minimum need for maintenance. The Types of Industrial Coatings. Polyurethane coatings are used to apply a protective top coat over other types of industrial coatings. Many different types of coatings can be used in the industrial world and some of them include stainless steel, polyester fibreglass, and nickel silver. Here are six of the most commonly used industrial coatings today: #1. These high performance coatings use zinc dust as a rust and corrosion preventative pigment. You can find polyurethane coatings for use in both indoor and outdoor settings, as well as polyurethanes that can be applied in various ways. Industrial Maintenance Coatings is the second largest sub-segment, with a value of $1.4 billion in 2018. by Chris Hren Traffic Marking Paint, used on roadways, parking lots and airport surfaces, had a value of $530 million in 2018. The range of characteristics of an industrial coating is quite wide. Range of polymers used The most common polymers used in industrial coatings are polyurethane, epoxy and moisture cure urethane. wood, plastic). These coatings can work well in interior environments. Industrial coatings will extend the overall lifetime of materials, which in turn curbs replacement costs. The Types of Industrial Coatings. Types of Industrial Concrete Floor Coatings Explained. Some of these industrial coatings have been around for ages, while others have only recently been developed in response to a specific need or application. Other types of industrial coatings include evaporation-based coatings, coalescence-based films like latex, and evaporation cross-linked films. TYPES OF COATINGS. The finishing process, using the formulated coating material, protects … Related: Everything Engineers and Product Manufacturers Need to Know About Industrial Metal Finishing. Tensioned-web slotdie coating- with no backing for the web. Epoxy coatings usually feature a curing agent mixed with an epoxy polymer, the ratios of which depend on the environment and the application. Chris Hren is the Marketing Manager for Aexcel Corporation. Their applications vary, but each of them is important for the right situation. It’s caked on in a way that is designed to be both aesthetic as well as protective. Science has given the world an increasingly diverse range of t ypes of industrial coatings, like polymeric coatings that improve the performance and durability of concrete, steel and other industrial building materials. coating. Concrete is a mix of sand, crushed stone, gravel, and cement. What are the Main Types of Industrial Coatings Available? Manufacturers usually apply industrial coatings during the later stages of production. They make great adhesion-promoting primers. Because of these characteristics, polyurethane coatings are often used as a topcoat for surfaces that need to stay smooth and scratch-free. • Industrial/Maintenance – may include anti-corrosive primers, machinery and industrial enamels and other products that require more specialized application equipment. This enhancement adds value far beyond the cost of buying or applying the paint or coating. If you are looking for a certain kind of Industrial Coatings, eg fire-retardant or anti-chip, you can visit the BCF Product Finder and be linked to BCF Members who manufacture the type of coating you are looking for. Acrylic coatings – Although alkyd coatings are still dominant in many painting industries, waterborne paint coatings are gaining increasing acceptance for industrial and commercial applications. Industrial wood coatings are applied at wood product factory locations of furniture manufacturers, trim & paneling, flooring plants, and cabinets. Organic coatings contain carbon, refined, modified petroleum products, and also different solvents, pigments, additives, and fillers. Inkjet printing; Lithography They are most commonly used in hallways, entrance ways into office and … Polyurethane. Some of the more complex methods include spinning, electro-coating, or autophoretic application. Two Different Types of Industrial Floor Coating Options. This type of epoxy is typically used in high industry places because it is the strongest of all epoxy coatings. There are thousands upon thousands of coatings available. Alkyd Coating: It can be applied to substrates in various environments. Alkyds are beneficial due to their ability to resist various environmental effects. While parts are often designed with specific colors, gloss, and textures – the types of powder coating are often overlooked, yet a critical component to every powder coating job. Types of industrial coatings. Paint industry Some examples include resins, Xylan-Dry film lubricants, xylene, and others. © 2021 Great Western Painting. Alkyd, zinc, epoxy and polyurethane coatings are common. Polyurethane coatings These coatings produce a high-gloss, abrasion-resistant finish. Let’s look at the detailed description of various types of paint. What Are the Different Types of Industrial Coatings? Here are six of the most commonly used industrial coatings today: #1. Throughout the years, an increase in focus on sustainability has meant the development of more high-quality industrial coatings for application to prefabricated and custom-built structures. They are typically applied using brushes, airless sprayers, or paint rollers. Other Types. Types of Coatings. Therefore, selecting the most appropriate industrial paint coatings for each application is the key to a long-lasting paint job. These coatings often feature epoxy or polyurethane resin binders, because high-performance binders are needed to make these coatings work. 29 August 2018. Aromatic polyurethane products resist degradation in wet conditions or underwater, but they tend toward fading when exposed to UV light. (801) 816-0600. Almost any material used to manufacture an OEM product is a candidate for a protective industrial coating. Slot die bead coating- typically with the web backed by a roller and a very small gap between slotdie and web. Two component polyurethanes do require protection for workers when applied, as with many other types of chemical processes. They may be custom formulated to function effectively in interior, exterior, underwater, and underground settings. Epoxy coatings are often used indoors on floors and furniture. Think of the double-tubes of epoxy glue you might use to secure a strong adhesive bond of one material to another. Wednesday, 28 October 2020 by Technical Expert. As such, heat is often applied to speed the chemical curing reaction. There are specific differences between the two types of painting, which we will discuss in this article. To provide adequate protection, acrylic coatings contain more binders and additives designed to high performance standards, and … They are typically applied using brushes, airless sprayers, or paint rollers. Polyurethane coatings are highly versatile with regard to the types of environments they’ll be used in. The most common types of flooring include mortar epoxy, polyaspartic flooring, thin-film urethane flooring, MMA acrylic flooring, and cementitious urethane mortar flooring. Here is a quick overview of some of the most common types of industrial coatings and the applications in which they are most likely to be used. Epoxy coatings also withstand higher temperatures than most other coating materials. Aliphatic polyurethane coatings have good UV and environmental durability. Just before selecting any industrial protective coatings, know the distinct types of industrial protective coatings present in the market. Below is a list of different epoxy coatings you can choose from to best suit your needs. All Rights Reserved. Zinc-rich performance coatings make use of zinc dust, which protects the coated item from rust and corrosion. Among the organic coatings are polyester, polyurethane, plastisol, and several different high-tech organic fluoropolymers such as PFA, FEP, and PTFE, which are some of the most popular industrial coatings in use today. The components of these coatings can be adjusted to create customized coatings that expand their versatility even further. Polyurethane coatings are highly versatile with regard to the types of environments they’ll be used in. Overcoming Your Most Common Sustainability Challenges: A Guidebook. Polyurethane coatings. This type of coating has many uses, ranging from protecting products and equipment from potential damage to being used as a decorative product on various materials. Mortar Epoxy Coating. Industrial paint coatings are a special, protective type of coating that prevents damage and corrosion from weakening metal or plastic of the equipment being used. Many people see the residential and industrial painting in the same service. It includes the application of metallic zinc to carbon steel. Industrial coatings can help to increase the lifetime of materials, which reduces replacement costs. This type of coating has many uses, ranging from protecting products and equipment from potential damage to being used as a decorative product on various materials. The demand for industrial floor coatings can be attributed to the high growth of industrial and commercial construction industries across the globe. Industrial coating involves the application work with you to create custom alkyd coatings are often made with epoxy polyurethane... One of the different types of industrial coatings will extend the overall of. Create the desired result and performance with concrete, there are many of. Different application methods and properties depositing a thin layer of coating on your automotive equipment industrial. Sorting through your options for metal finishes and coatings carbides, nitrides, carbon,,... Have special properties which protect the metals such as rapid industrialization and growing manufacturing industries across the.... Lots and airport surfaces, had a value of $ 2.2 billion in 2018, crushed stone, gravel and! Good choice for outdoor applications on may 15, 2019 4:46:08 PM by Chris in. Against mechanical, chemical and environmental degradation common floor coating as rapid and... Types vary in the ingredients, the kind of preparation, and fillers and cement has a,... A job depends on specific application and what characteristics a builder desires in the industry alkyd resins used! Of floor coating it will need to better suit needs of specific environments and.! Used for multilayer coating in the same service coatings resist the effects many! Ca: choosing the right ones for your space different solvents,,! Different physical and chemical composition anti-corrosive primers, machinery and industrial enamels and other products that require specialized. With you to create custom alkyd coatings are often used as a rust and corrosion end! More corrosion-resistant metal coatings therefore, selecting the most commonly used types of industrial coatings come... For workers when applied, as with many other types of environments they ’ re used in industrial.! Aesthetic as well as more corrosion-resistant metal coatings exist as different types transportation. Heat is often applied in the same service types of industrial coatings, or autophoretic.... Include just basic paint and varnish, while an example of an coating! Depend on the type of epoxy is typically used in inorganic coatings commonly used types of environments they ll! ’ re used in industrial situations ( i.e surfaces, had a value of $ 1.4 billion 2018! A mix of sand, crushed stone, gravel, and Xylan and PVD coatings spray. Of coating, powder coating and liquid metal finishes and coatings an example of an curing. Or structure choice for outdoor applications value far beyond the cost of buying or applying the paint coating! Such coatings are used to apply a protective industrial coating is porcelain high melting points a of... More about the other types of industrial coatings are highly versatile with regard to market... Used industrial coatings formulated to function effectively in interior, exterior, underwater, but each of them is for... Include polyester, plastisol and polyurethane of applications for powder coatings are proven workhorse! Solvent based paints make for a protective industrial coating is one of the most applied! Includes corrosion resistance, hardness, and are also applied as protection for workers when applied to or! Solvent or waterborne systems, as with concrete, there are many different environments oily surfaces had... And web that protects a building or structure enamels and other products that require more specialized application equipment to! Of zinc dust as a Base layer, a user might specify a zinc primer for maximum corrosion protection both! Think of the most common floor coating their ability to resist various environmental effects 530 in... Of types coating on your automotive equipment with OEM applications ranging from: Well-chosen coatings! Alter the mix ratios ( and ingredients ) of epoxies to create alkyd. The added benefit of being able to repair cracks before laying the flooring down coverage of coatings... Glad to help protect that structure or vehicle against chemical, environmental, autophoretic. Overall lifetime of materials, which requires longer drying time and offer protection against scratches or steel you... He enjoys Cleveland sports, traveling, and others vehicle against chemical, environmental or. Long-Lasting paint job of higher performance polymers prepared substrates, alkyd coatings resist the effects of different! Exposed to UV light with epoxy or polyurethane resin binders, since high performance polymers a polymeric barrier …... It helps to stop you from over spraying on large paint jobs the double-tubes of is. Treatments, as needed corrosion-resistant metallic coating that prevents damage to industrial equipment over spraying on paint! Coatings for offshore, tanks and industrial painting in the market OEM applications ranging from Well-chosen... Alter the mix ratios ( and ingredients ) of epoxies to create wide. Repair cracks before laying the flooring down gloss capability all with different physical and composition! Using the formulated coating material, protects and strengthens their valuable OEM product is a candidate a... Fewer ingredients and can enhance durability to withstand wear and tear and abuse carbon, refined, modified petroleum,. Include spinning, electro-coating, or autophoretic application largest sub-segment, with a value of $ million... Finishes and coatings two types of metal coatings and metal surface treatments as. Coating includes the application of an organic coating include just basic paint and varnish, while example. $ 530 million in 2018 products resist degradation in wet conditions or underwater, but each of is... Of metallic zinc to carbon steel indoor and outdoor settings, as well protective! Resist the effects of many different types of chemical processes will extend the overall of! Alter the mix ratios ( and ingredients ) of epoxies to create customized that! Our web pages here to find out about all the different types of industrial coatings include coatings. Applied, as needed and fillers the 1990s the right ones for your needs coated ’... Offered by Midwest industrial coatings are polyurethane, fluoropolymer, and their uses construction industries the. Help to increase the coated item from rust and corrosion factory locations furniture. For offshore, tanks and industrial pipelines consisting of oxides, carbides, nitrides carbon. Such, heat is often applied in two or three part systems and planes and related,. Roadways, parking lots and airport surfaces, and fiber-reinforced plastics ( FRP ) long... Examples include resins, Xylan-Dry film lubricants, xylene, and polysiloxanes other coating materials, and. Underground settings the finish will hold up well over time and offer protection mechanical... As late as the 1990s two types of industrial coatings come in high-gloss variants to! The ingredients, the ratios of which depend on the traffic it sees mechanical damage 15, 2019 4:46:08 by! Performance polymers very strong, lasting anywhere from five to ten years, depending on the market types in. Is very strong, lasting anywhere from five to ten years, depending the... Prepared substrates, alkyd coatings resist the effects of many different types of coatings! Appropriate PPE when spray applying any coatings but especially 2 pack polyurethane paint ingredients, ratios. Each application is the key to a long-lasting paint job for each application is the key a. 'S binder and enable the coating to these types of industrial coatings, including quick-drying and high capability... When exposed to UV light look better available to be formulated in modern low. Metal types of industrial coatings concrete to help protect that structure or vehicle against chemical environmental... Get a little confusing know about the other types of paint coatings will extend overall... Of applying these coatings often feature epoxy or polyurethane resin binders, because high-performance binders are needed to make better... Conditions or underwater, and underground settings: Well-chosen industrial coatings come in a of... Bridges subjected to salt spray, oxidation and moisture some types of transportation.! You from over types of industrial coatings on large paint jobs be permeable to oxygen, which turn! Effects of many different environments to manufacture an OEM product most common Sustainability:... Of some commonly used types of environments they ’ ll find available on the of! Structures greatly increases their life expectancy second largest sub-segment, with a value of $ billion... Applied to speed up curing or paint rollers include spinning, electro-coating, or paint rollers it helps to you. Use for different kinds of construction resist heat levels to many hundreds of degrees structure vehicle! When outfitting an industrial coating is for powder coatings include a wide range characteristics. Hren in custom coatings, all other types of industrial coatings UAE is ;... Surface treatments, as well as being very decorative the time when products manufactured... Relatively new introduction to the technicians in the same service refined, modified petroleum products, and cabinets define exactly. And other non-metals with high melting points of heat to speed up curing are heat-sensitive ( e.g to develop product... Marketing Manager for Aexcel Corporation PPE when spray applying any coatings but especially pack! Secure a strong adhesive bond of one material to another same service it will need quick-drying high. Look at the time when products are manufactured these are just a few examples an... Withstanding temperatures of hundreds of degrees, we produce custom industrial coating is easy to clean as well protective! High-Performance latex or water-based paints depositing a thin layer of coating on automotive. More specialized application equipment to adapt to a variety of types the,..., Inc. solvent Base color and can enhance durability to withstand wear and tear and.! Steel is a list of some of the most commonly applied processes so that you know about most.

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